Thermador Cooktop 98 User Manual

®
UNIVERSAL COOK’N’VENT  
INSTALLATION INSTRUCTIONS  
MODELS: UCV30 • UCV36 • UCV45  
Rating: 120 Volt, 60 Hz., 10.0 Amps.  
For Integral Blower Installations:  
• Requires Integral Blower: Model # VTN600CVA  
• Requires Round Duct Size (6" Diam.)  
• Requires Dedicated Branch Circuit Power Supply • 120 Volt AC•  
min. 15 Amps., 3 prong receptacle • 60 Hz.  
• See Steps 3 and 5 for electrical receptacle and duct outlet location  
For Remote Blower Installations:  
• Requires Remote Blower: Model # VTR1000Q or VTR600R  
-1  
• Requires Duct Transition: Model # CVT314 (for 3 /4" x 14" duct) or  
Model # CVT7 (for 7" Diam. Round)  
• Requires 4 wires and 1 ground wire connecting blower and vent  
• Requires Dedicated Branch Circuit Power Supply • 120 Volt • 15 Amps.,  
3 prong receptacle • 60 Hz., AC.  
For CVT314:  
-1  
• Recommend 3 /4" x 14" to 10" diam. transition for VTR1000Q Remote Blower  
-1  
• Recommend 3 /4" x 14" to 8" diam. transition for VTR600R Remote Blower  
For CVT7:  
• Recommend 7" diam. to 10" diam. transition for VTR1000Q Remote Blower  
• Recommend 7" diam. to 8" diam. transition for VTR600R Remote Blower  
• See Steps 3 and 5 for electrical receptacle and duct outlet location  
INSTALLATION MUST COMPLY WITH ALL APPLICABLE CODES.  
PLEASE READ ENTIRE INSTRUCTIONS BEFORE PROCEEDING.  
IMPORTANT: Save these instructions for the local electrical inspector's use.  
INSTALLER: Please leave these Installation Instructions with this unit for the owner.  
OWNER: Please retain these instructions for future reference.  
SAFETY WARNING: Disconnect power by removing plug from receptacle before installing  
or servicing this unit.  
 
Figure 1  
Top Cap  
Filters  
Snorkel  
Blower Assembly  
J-Box  
Support Leg  
Wing Nuts  
INTRODUCTION  
GENERALDESCRIPTION  
The complete Universal Cook‘n‘Vent®  
System consists of the ventilator intake and a blower. See Fig. 1. The blower is either an integral  
(mounted on the vent intake in the cabinet under the cooktop) or a remote (roof or outside wall mounted).  
When a remote blower is used, a duct transition is mounted on the ventilator intake in place of the integral  
blower to connect the intake to the ductwork. The duct transition must be purchased separately. (see Table  
1.)  
The integral blower or duct transition can be mounted in different positions on the intake to route ductwork  
to avoid cabinet, building framing, utilities, etc. Important: To allow for cleaning access, locate blower  
in the position closest to the duct outlet.  
The Universal Cook‘n’Vent® System is available in 30-inch, 36-inch and 45-inch models, with countertop  
trim in either stainless, black, or white. It is intended for use with any residential 30-inch, 36-inch or 45-inch  
model (Thermador or other) gas or electric cooktop. It is not intended to be used with any professional  
style cooktop or range.  
Page 2  
 
STEP 1  
PLAN THE INSTALLATION  
Carefully follow the planning procedures listed below.  
See Figure 2.  
A. Determine whether a remote or integral blower will  
be used. Remote blower installation requires 5  
wires plus a ground wire to run from the  
Cook‘n’Vent® to the blower.  
E. Provide "make-up air" to installation location to  
improve performance and prevent problems, such as  
fireplace chimney downdrafts.  
F . Investigate potential ductwork routes and choose  
the shortest possible route from the unit to an  
outside wall or roof. For guidance, typical ducting  
installations are shown in figures 3 through 6.  
B. Make sure adequate cabinet and counter space has  
been provided for unit service if required.  
C. Minimize cross drafts created by adjacent open win-  
dows, doors, air conditioning, old heating vents,  
recessed ceiling lights, and traffic patterns which may  
affect performance.  
G. Determine whether the chosen route of ducting  
will meet vent system performance require-  
ments. To do this, measure the duct lengths  
needed and determine specific fittings required.  
Enter this data in the spaces provided in Table 1.  
D. For gas cooktop installations make sure that a mini-  
mum 10 square inch opening is provided in the toe-  
kick or other cabinet area. Inadequate ventilation of  
the cabinet below the cooktop may result in flame  
outage when operating the vent system.  
H. Follow the duct installation guidelines in Table 2.  
PARTS NEEDED:  
PARTS INCLUDED:  
• Small flat head screwdriver  
• Small phillips head screwdriver  
• #8, 1" phillips head wood screws (4 ea.)  
• wire nut (spring type wire nuts, rated  
for a min. of (2 #18 AWG wires, UL  
and CSA rated to 600V and 302 deg.F/  
150 deg. C)  
Parts Needed for Remote Blower:  
• 5 min. 18 AWG, max 14 AWG wires and  
1 ground wire.  
• 1-1/2" box connector  
• (3-1/4" x 14") to a 10" Diam. duct  
transition for VTR1000R Remote Blower  
• (3-1/4" x 14") to a 8" Diam. duct  
transition for VTR600R Remote Blower  
Parts Needed for Integral Blower:  
• 6"-8" Duct Transition for Integral  
VTN600CVA Blower  
Page 3  
 
Figure 2  
Be certain to avoid interference  
with gas and electric supply to  
cooktop.  
Shelving and drawer depths are  
dependent upon cooktop depth  
and setback.  
REMOTE  
w/ CVT7  
REMOTE  
w/ CVT314  
INTEGRAL  
A
B
10-3/8"  
11"  
8-1/16"  
11"  
12"  
10"  
Page 4  
 
FIGURES 3 THROUGH 6 ARE EXAMPLES OF POSSIBLE DUCTING  
Figure 3  
Figure 4  
INTEGRAL BLOWER  
REMOTE BLOWER  
Remote  
Blower  
Duct Attach-  
ment Box  
CVT314  
VTN600CVA  
Wall Cap  
WC8  
12" Min.  
Ground  
ROOF MOUNT INSTALLATION  
THROUGH WALL INSTALLATION  
Figure 5  
Figure 6  
INTEGRAL BLOWER  
REMOTE BLOWER  
Duct Attachment  
Box CVT314  
VTN600CVA  
Remote Blower  
10" Collar  
BLOWER ROTATED 90° FOR  
SIDE CONNECTION  
THROUGH WALL INSTALLATION  
THROUGH WALL DUCT INSTALLATION  
Page 5  
 
Page 6  
 
TABLE 2. DUCT WORK INSTALLATION GUIDELINES  
Keep duct runs as short and straight as possible.  
• Use only duct work constructed of materials that  
are acceptable by the applicable codes. All duct should  
be 26 gauge or heavier to minimize flex due to air flow.  
Duct fittings (elbows and transitions) reduce air  
flow efficiency.  
• If the VTR1000Q is used, then a 10" diam. round  
duct to match the inlet ring is required or a transition  
to a 10" diam. is necessary from other duct sizes.  
• If the VTR600R is used, then a 8" diam. round duct  
to match the inlet ring is required or a transition to a  
8" diam. is necessary from other duct sizes.  
Back to back elbows and "S" turns significantly  
reduces air flow and are not recommended.  
A short straight length of duct at the inlet of the  
remote blower gives the best delivery.  
Transition to round duct as close to the  
• Use sheet metal screws as required to support the  
duct weight, and seal all joints with duct tape.  
Cook‘n’Vent® as possible. In order of preference,  
use  
1st.  
10" round duct  
• Be certain that the duct work does not interfere  
with floor joists or wall studs.  
2nd. 8" round duct  
3rd. 7" round duct  
4th. 3-1/4" x 14" duct  
5th. 3-1/4" x l0" duct  
6th. 6" round duct  
• Do not exhaust more than one vent into a single  
duct run.  
• Thermal breaks, such as a short section of  
nonmetallic duct, should be used in areas of extreme  
cold.  
The use of flexible metal round duct should only  
be used when no other duct fitting exists. Limit use  
to short lengths and do not crush when making  
corners.  
• Always use an appropriate roof or wall-cap with  
damper. Laundry type wall caps should never be  
used.  
Where local codes permit, plastic pipe (PVC-  
schedule 40 pipe or ABS pipe 7" or 8" diameter) can  
be used in areas of high ground moisture and in slab  
floors to eliminate future rusting.  
STEP 2  
such as Surell™ and Corian®, be sure to follow the  
countertop manufacturer's instructions regarding mini-  
mum corner radii, reinforcement of corners, etc.  
PREPARE COUNTERTOP CUTOUT  
For installation of the Cook'n'Vent® with a Thermador  
cooktop, refer to Part A and Figure 7. For installation  
with another brand of cooktop, refer to Part B and  
Figure 8.  
For overhead cabinet and cooktop side clearances  
consult cooktop Installation Instructions.  
A.  
INSTALLATION WITH A  
THERMADOR COOKTOP  
(FIGURE 7 AND TABLE 3)  
For all installations, verify cutouts will clear the inside of  
the front countertop support rail. (See cutout depth in  
Figure 2). The front and rear cutouts must be straight  
and parallel to the front edge of countertop and the  
rear backsplash or wall. Assure that the side cutouts  
are square to the front and rear cutouts. All illustrations  
and dimensions are based upon standard 24" deep by  
36" high American style base cabinets with 25"  
countertops.  
Provide an opening in the countertop as specified in  
Table 3. Make sure the distance from the front of the  
countertop to the front of the cutout is not less than  
dimension "SB." Verify that the available flat countertop  
is greater than dimensions "OW" by "OD." Make  
certain the backsplash thickness does not exceed  
dimension "BT".  
When installing laminated or solid surface countertops  
Page 7  
 
TABLE 3 (in inches)  
UCV30/36/45 INSTALLATION DIMENSIONS WITH THERMADOR COOKTOPS  
Cooktop  
Model No.  
CW  
Cutout  
Width  
CD  
Cutout  
Depth  
OW  
Overall  
Width  
OD  
Overall  
Depth  
SB  
Minimum  
Set Back  
BT, Max++  
Backsplash  
Thickness  
30” Cooktops: Installed with UCV30  
SGS304*  
SGSX304*  
CET304  
CEP304  
CEM304  
28-15/16  
28-15/16  
28-3/4  
28-3/4  
28-3/4  
22-1/4  
22-1/4  
22-1/8  
22-1/8  
22-1/8  
31  
31  
31  
31  
31  
23-3/4  
23-3/4  
23-7/8  
23-7/8  
23-7/8  
1-1/2  
1-1/2  
2-1/2  
2-1/2  
2-1/2  
3/4  
3/4  
0
0
0
36”Cooktops: Installed with UCV36  
SGS365**  
SGSX365**  
CET365  
CEP365  
CEM365  
34-15/16  
34-15/16  
34-3/4  
34-3/4  
34-3/4  
22-1/4  
22-1/4  
22-1/8  
22-1/8  
22-1/8  
37  
37  
37  
37  
37  
23-3/4  
23-3/4  
23-7/8  
23-7/8  
23-7/8  
1-1/2  
1-1/2  
2-1/2  
2-1/2  
2-1/2  
3/4  
3/4  
0
0
0
45” Cooktops: Installed with UCV45  
SGS456  
SGSX456  
CET456  
CEP456  
CEM456  
43-15/16  
43-15/16  
43-3/4  
43-3/4  
43-3/4  
22-1/4  
22-1/4  
22-1/8  
22-1/8  
22-1/8  
46  
46  
46  
46  
46  
23-3/4  
23-3/4  
23-7/8  
23-7/8  
23-7/8  
1-1/2  
1-1/2  
2-1/2  
2-1/2  
2-1/2  
3/4  
3/4  
0
0
0
Table 3 Notes  
All dimensions are in inches and are based upon a  
*
Dimension "SB" is the minimum distance from the leading  
edge of the counter to the leading edge of the cutout.  
standard 24" deep base cabinet with  
countertop.  
25"  
++ Dimension "BT" is the thickness of back-splash that  
* * SGC and SGCS cooktops are 1" wider at center of  
cooktop than shown in chart above.  
provides  
1
/8" clearance between vent and backsplash. Any  
Refer to cooktop Installation Instructions for complete  
information prior to making any cutouts.  
Clearance is provided to allow raising of the hinged main  
top.  
backsplash with a curved radius where it meets the  
counter will require additional clearance. Thicker  
backsplashes may be used by increasing the counter and  
cabinet depths.  
INSTALLATION WITH THERMADOR COOKTOPS WHEN SPECIFIED  
(SEE PART B)  
Figure 7  
2-1/4"  
34-1/2" - UCV36  
28-1/2" - UCV30  
Page 8  
 
B. INSTALLATION WITH ANOTHER BRAND OF COOKTOP (Figure 8)  
The installer will need to have the cooktop installation  
2 . Calculate the cutout depth, CD:  
instructions available to complete the installation. All  
Determine the cooktop overhang (CO)  
cooktop dimensions should be verified through measure-  
CO = (COD-CCD)/2 (Assumes front and rear  
ment prior to cutting the countertop:  
cooktop overhangs are equal) Calculate the cutout  
CCW = Cooktop Cutout Width  
depth, (CD):  
CCD = Cooktop Cutout Depth  
COW = Cooktop Overall Width  
7
/8"  
CD = COD - CO+1  
-
3 . Determine setback (SB) distance from  
front of countertop to front of cutout. SB is  
specified in the installation instructions shipped  
with the cooktop.  
COD = Cooktop Overall Depth  
with the above dimensions confirmed, determine the  
cutout size as follows:  
1 . Find the cutout width, (CW):  
If CCW is smaller than the UCV cutout width  
then:  
4 . Backsplash thickness must not exceed BT  
as calculated below:  
7
BT = 24 /8" - SB+CO - OD - 2-1/4  
1
(Provides /8" clearance between vent and  
Installation CW  
backsplash.) A negative value for BT means  
countertop is too small for the installation.  
1
UCV30  
UCV36  
UCV45  
28  
34  
43  
-
-
-
/2  
/2  
/2  
1
1
5 . Verify that the available flat countertop  
has a width greater than OW and a depth  
greater than OD.  
If CCW is larger than the UCV cutout width then:  
CW = CCW  
OW depends on the installation:  
See Figure 8 for UCV cutout widths and dimension  
definitions.  
UCV30: OW equals the greater of COW or 30".  
UCV36: OW equals the greater of COW or 36".  
UCV45: OW equals the greater of COW or 45".  
1
OD is determined by: OD=COD+2  
-
/4".  
* Refer to Table 3 Notes on previous page.  
6. Cut countertop using dims: CD, CW and SB as  
defined in Figure 8.  
Figure 8  
INSTALLATION WITH OTHER COOKTOPS WHERE SPECIFIED  
(SEE PART B)  
2-1/4"  
43-1/2" - UCV45  
28-1/2" - UCV30  
34-1/2" - UCV36  
1/8"  
BT  
CW  
OW  
CD  
OD  
SB  
Page 9  
 
STEP 3  
PREPARE DUCT CUTOUTS IN CABINET  
C. Temporarily set intake and cooktop in place and  
attach integral blower (or duct transition fitting if a  
remote blower is installed). Refer to steps 6 and 7.  
Verify that the duct cutouts as marked will match  
the hardware installation. Adjust the duct cutout as  
necessary to match hardware installation.  
A. Refer to Figure 9. Drop a plumb-line from Point "P"  
at the center of the rear countertop cutout.  
Mark this point on the bottom of the cabinet. Draw  
Line AA through this point and parallel to the front  
of the cabinet. Through the same point draw Line  
BB perpendicular to Line AA.  
D. Remove temporarily placed hardware and make  
cutouts in cabinet.  
B . Use Table 4 to layout the necessary cabinet  
cutouts for the ductwork. Where a range of  
measurements is noted, choose a measurement  
that allows best clearance from wall studs, floor  
joists, utilities, or other obstructions.  
E . Make all other cabinet modifications needed to  
provide proper clearances for drawers or remov-  
able shelving.  
C
B
Figure 9  
L
Point "P" (Center of Rear Cut-line)  
Countertop  
Surface  
G
Right Side  
Left Side  
Cabinet Back  
F
Plumb line to  
intersection A-A &  
B-B  
30"  
Receptacle  
Location  
D
B
A
A
C
Adjustable Within Range  
Note: Centerlines of  
Rectangular Duct Shown  
H
E
Cabinet Bottom Shelf  
B
CABINETCUT-OUTFORDUCTWORK  
TABLE 4  
INTEGRALBLOWERVTN600CVA  
C
D
6
6
E
F
G
9
9
H
-
-
UCV30  
UCV36  
UCV45  
7-1/2  
7-1/2  
7-1/2  
1/4  
1/4  
1/4  
15-1/2  
15-1/2  
15-1/2  
6
9
-
REMOTE BLOWER VTR600R OR VTR1000Q  
C
D
6
6
E
-
-
F
G
H
3
3
UCV30  
UCV36  
UCV45  
7-1/4  
7-1/4  
7-1/4  
12-1/4  
12-1/4  
12-1/4  
12-1/4  
12-1/4  
12-1/4  
6
-
3
Page 10  
 
STEP 4  
STEP 6  
INSTALL DUCTWORK  
MOUNT VENT & COOKTOP  
(REMOTE BLOWER - if used)  
A. Remove grease filters and any packing materials from  
inside the intake.  
A. Install the ductwork and remote blower (if used) in  
accordance with the ductwork routing plan devel-  
oped in Step 1.  
B. Set the vent intake into rear of countertop opening.  
Carefully lower it into position so that the flanges on  
the rear sides and edges fully support the unit hanging  
from the countertop.  
B. Make sure that the installation complies with all  
installation guidelines in Table 2. Check the opening  
where ducting passes through the outside wall or  
roof has been properly flashed and sealed to prevent  
leakage.  
C
Loosely fasten lower support legs to vent. Hold the  
unit against the rear of the countertop opening, and,  
with it in vertical position, slide the brackets down to  
meet the bottom of cabinet and fasten to cabinet with  
hardware provided. Then tighten brackets on vent.  
Refer to Figure 1. Fasten support legs to cabinet  
floor.  
C. If using integral blower model VTN600CVA pro-  
ceed to Step 5.  
D. If using remote blower model VTR600R or  
VTR1000Q, refer to Installation Instructions with  
that model.  
D. Place the cooktop in countertop opening with the  
rear edge of cooktop overlapping the front edge of  
the vent. Make sure rear edge of cooktop does  
not bind against front of snorkel. Follow the  
manufacturer's installation instructions for installing  
the cooktop.  
STEP 5  
INSTALL ELECTRICAL SERVICE  
Check your local building codes for proper method of  
installation. In the U.S., if there are no applicable local  
codes, this unit should be installed in accordance with the  
National Electric Code ANSI/NFPA No. 70, Current Issue.  
(In Canada, installation must be in accordance with the  
CAN 1-B149.1 and .2 - Installation Codes for Gas Burning  
Appliances and/ or local codes).  
This appliance is factory equipped with a power supply  
cord having a three-prong grounding plug (with polarized  
parallel blades). IT MUST BE PLUGGED INTO A MATING  
GROUNDING TYPE RECEPTACLE, CONNECTED TO  
A CORRECTLY POLARIZED 120 VOLT CIRCUIT.  
The receptacle should be located under the countertop so  
that the 30 inch long power cord from the vent will reach  
it. See Figure 9. The cord should be routed beneath the  
appliance and away from heat generated by the cooktop.  
Access should not be obstructed by blower, cabinet work,  
ductwork or electrical/gas utilities for the cooktop. All  
power for the vent system (including the remote blower,  
if used) is supplied via the cord to the intake unit. The  
outlet must have its own dedicated branch circuit from  
the main service panel.  
Do not plug vent cord into receptacle until Step 8.  
Page 11  
 
Figure 10  
STEP 7  
MOUNT INTEGRAL BLOWER OR  
Remote Blower Transition  
MOUNT INTEGRAL BLOWER OR Remote  
Blower Transition  
Integral Blower VTN600CVA Only  
A. Place blower in front of intake inside of cabinet,  
take conduit and blower wires and guide them  
towards the right at the floor of the cabinet.  
B. On each side of blower housing there is a  
flanged edge. When placing the housing onto the  
intake, these flanges need to be positioned in line  
with intake flanges.  
C. Place the support bars over the screws on the  
left and right sides of the housing. Secure blower  
with wing nuts.  
D. Snap 900 conduit connector onto end of conduit  
and wires. Secure connector to hold at bottom of J-  
Box, ensuring that wires are pulled through and any  
slack is taken up.  
E. To hook up electrical wiring, press down on  
terminal block tab with small flathead screwdriver  
and hook up wires into the terminal blocks (as per  
wiring diagram and color key). Make sure to  
connect blower wire and the J-Box ground wire with  
the wire nut provided. Replace J-Box cover.  
F. Connect ductwork to blower.  
UCV WIRING DIAGRAM  
COLOR KEY  
Red  
= Low  
Blue = Medium  
Black = High  
White = Neutral  
Green = Ground  
Remote Blower VTR600R or VTR1000Q Only  
A. Secure 1/2" box connector to hold at bottom of  
J-Box. Pull 5 wires through connector ensuring that  
any slack is taken up.  
Figure 11  
B. To hook up electrical wiring, press down on  
terminal block tab with small flathead screwdriver  
and hook up wires into the terminal blocks (as per  
wiring diagram and color key). Make sure to con-  
nect blower wire and the J-Box ground wire with the  
wire nut provided. Replace J-Box cover.  
C. Connect ductwork to blower.  
Note: Use spring type wire nuts supplied to con-  
nect wires per Fig. 11 wiring diagram. (Lost or  
missing wire nuts should only be replaced with:  
Spring type wire nuts, rated for a minimum of (2)  
#18ga wires and max. of (4) #14ga wires, UL &  
CSA rated to 600V and 302 deg.F/150 deg. C).  
Wire to remote blower  
min. 18 AWG wire  
max. 14 AWG wire  
Page 12  
 
STEP 8  
Figure 12  
VERIFY INSTALLATION,  
OPERATION & COOKTOP  
ALIGNMENT  
Snorkel Up/  
Down button  
Before performing this procedure, verify that all  
packing materials were removed from inside the  
lower enclosure front and that the grease filters  
have been properly installed. Refer to the Care and  
Use Manual for instructions regarding filter instal-  
lation.  
Blower Controls  
Plug the vent power cord into a proper electrical recep-  
tacle and ensure that the circuit is energized.  
E . Raise and lower the vent again. Check to make  
sure that the top cap on the snorkel does not  
catch on the back edge of the cooktop when it is  
lowered. If interference occurs, adjust the posi-  
tion of the cooktop by moving it against the front  
edge of the countertop cutout. Re-secure the  
cooktop to the countertop. Failure to eliminate  
interference may result in permanent damage to  
the vent. Also, ensure that the vent support legs  
have been properly secured to the cabinet base  
using the screws provided.  
A. Raise the snorkel to its fully extended position by  
pressing the Snorkel Up/Down button once (Figure  
12). Do not hold the button. The elevating motor  
will stop when the snorkel reaches its full height.  
(Note: the blower will not operate unless the snorkel  
is fully raised).  
B . Remove filters from packaging and install (refer to  
Care and Cleaning section for details).  
C. Turn the blower ON by pushing the Low Blower  
Speed button on the snorkel (Figure 12). Let the  
blower run several minutes at each speed to  
evaluate its operation.  
F . The height of the snorkel top can be adjusted so  
that the snorkel top cap is visible when installed  
with cooktops that have a higher cooking surface.  
Make this adjustment after installation is com-  
plete. First unplug the power cord, remove the  
J-Box cover, loosen the adjustment screw and  
push up on the adjustment bracket, (see Figure  
13).  
D. With the blower running, lower the snorkel to its fully  
retracted position by pushing the Snorkel Up/Down  
button once. The blower will immediately turn off.  
Figure 13  
NOTE: To prevent damage to any internal  
parts, the snorkel should be in the raised  
position when this adjustment is made.  
If the vent system does not operate satisfac-  
torily during any of the above procedures,  
review all steps in these Installation Instruc-  
tions to ensure that nothing has been omitted  
or overlooked. Also, refer to the Care & Use  
Manual for additional information or call  
Thermador Customer Support 1-800-735-  
4328.  
Page 13  
 
NOTES  
 
5551 McFadden Avenue, Huntington Beach CA, 92649 • 800-735-4328  
BSH Home Appliances Corp. • Litho in U.S.A. 10/02  
5060004249 (8209)  
 

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