⎠
Classic-Craft Door System Specifications
DOOR PANELS
Faces: 3/32-inch minimum thickness, molded from proprietary thermoset composite,
wood-grained to duplicate hand-crafted red oak master, stainable and paintable. Door
edges: machinable kiln-dried clear northern red oak, flush and square with door faces,
lock edge reinforced with full-length 3-1/2-inch wide engineered lumber core. Door
bottom edge: moisture-proof and decay-proof composite. Core: foamed-in-place
polyurethane, CFC-free, density 2.0 pcf minimum, K-factor of 0.15 for minimum
thermal transmittance. Standard factory sizes may be edge trimmed or end trimmed in
shoporfieldtosuitreplacementdoorsizerequirements.
Factory-glazed (available in sidelites): perimeter moldings flush with skin and made as
integral part of skin, molding details match door panel moldings. Glass: minimum 1/8-
inch tempered, two thicknesses with sealed airspace between, air-space typically 1/2-
inch. Options for leaded decorative glass triple-glazed in airspace between tempered
glass faces with solid brass or zinc caming. Etched glass options. Optional removable
redoakwoodgrilles.
OPTIONAL
FACTORY-GLAZED
GLASS OR GLASS
INSERTS
Inserts (lites): perimeter frames in raised-molding patterns, composite frame moldings
wood grained to match door faces, with molding patterns complementing raised panel
moldings, stainable or paintable, screw-fastened to doors, screw holes concealed with
grain-matched plugs in matching material and finish. Glass: minimum 1/8-inch
tempered, two thicknesses with sealed airspace between, airspace typically 1/2-inch.
Options for leaded decorative glass triple-glazed in air space between tempered glass
faces with solid brass caming. Options for etched glass. Optional removable red oak
woodgrilles.
OPTIONAL
DECORATIVE PANELS
Molded from fiberglass-reinforced thermoset composite, wood grained to match door
faces, stainableor paintable, fastenedwithveryhighbond tape.
GASKETING,
WEATHERSTRIPPING
Swing-in models: jacketed thermoset closed-cell foam, press-fit in kerfs at jamb stops in
frames. Extruded thermoplastic elastomer, finned and chambered design, press-fit into
bottom edge of doors. Corner pads at bottom margin corners from jacketed thermoset
closed-cellfoam.
HINGES, STRIKES
FRAMES
Steel, zinc-plated, brass finish. Optional solid brass hinges. Screws plated and finished
to match hardware. Minimum hinge size 4 x 4 x .098 inches. Strikes are proprietary
adjustabletype, permittingin-outadjustmentof doorinframe, up to3/16inch.
Milled from 5/4 kiln-dried pine, profiled with 1/2-inch stop, minimum depth 4-9/16
inches. Other frame depths available to match wall constructions. Exterior casing
brickmould in WM180 pattern available. Optional frames in clear northern red oak or
exteriorgradered oakwrapoverpinewith matchingbrickmould. Optionalmaintenance-
freecladframesandbrickmouldsinprefinishedwhitecolor.
Wide range of sill options: thermally-broken fixed, adjustable with oak threshold, in
“monumental” grade with decay proof composite substrate, available bronze and brass
finishes, other sills available in swing-in, swing-out, aluminum, brass or bronze anodized
finish.
SILL, SWING-IN, SWING
OUT, SIDELITE OPTIONS
Double-door models: double door in 6/8 height available with both leaves active and
lockingastragalavailable, astragalfacesinclearnorthernredoaktomatchdoor.
Sidelite options: flush-glazed lite models, raised molding models and raised panel
models with glass moldings to match door panel moldings, in 12-inch and 14-inch
widths. Sidelite systems available with mullions separating doors from sidelites, and
continuoussillsandframehead, or as separatelyframedandcasedunitsjoinedtogether.
TRANSOM OPTIONS
Transom frames, either rectangular or elliptical, match door frames and have matching
exterior brickmould. Transom frames in primed pine or clear northern red oak to match
door frame option. Clear insulated glass, etched glass or with decorative leaded glass,
detailedwithsolidbrass or zinccaming.
Issued: Oct 2008
SPEC
Door System
Specifications
⎠
Smooth-Star Door System Specifications
DOOR PANELS
Faces: 1/16-inch minimum thickness, fiberglass-reinforced thermoset composite,
surface lightly textured with 80-grit brushing, accepts most exterior and interior paints.
Color: white. Door edges: machinable kiln-dried pine, primed to match color of faces,
lock edge reinforced with laminated veneer lumber core, lockset area reinforced with
solid blocking for hardware backup. Door bottom edge: moisture-proof and decay-
proof composite. Core: foamed-in-place polyurethane, CFC-free, density 2.0 pcf
minimum, K-factor of 0.15 for minimum thermal transmittance. Standard factory sizes
may be edge trimmed or end trimmed in shop or field to suit replacement door size
requirements.
Factory-glazed: perimeter moldings flush with skin and made as integral part of skin.
Glass minimum 1/8-inch tempered, two thicknesses with sealed airspace between, air-
space typically 3/8-inch. Options for grooved Bevelline, Low-E, or grille between glass
(GBG). Optionalremovablewood grilles.
OPTIONAL
FACTORY-GLAZED
GLASS OR GLASS
INSERTS
Inserts (lites): perimeter frames in raised-molding patterns, frame moldings molded or
extruded from proprietary thermoplastic compounds formulated for exterior exposure
and weatherability. Certified to withstand high service temperatures resulting from
exposure behind storm doors or dark finishes. Frames paintable, screw-fastened to
doors, screw holes concealed with grain-matched plugs in matching material and finish.
Glass minimum 1/8-inch tempered, two thicknesses with sealed airspace between,
airspacetypically1/4-inch. Optionsforleadeddecorativeglass, triple-glazedin airspace
between tempered glass faces, with solid brass or zinc caming. Etched glass options.
Low-EOptions. Optionalremovablewood grilles.
OPTIONAL
DECORATIVE PANELS
Molded from fiberglass-reinforced composite, surface lightly textured with 80-grit
brushing, acceptsmostexteriorandinteriorpaints, fastenedwithveryhighbond tape.
GASKETING,
WEATHERSTRIPPING
Swing-in models: jacketed thermoset closed-cell foam, press-fit in kerfs at jamb stops in
frames. Extruded thermoplastic elastomer, finned and chambered design, press-fit into
bottom edge of doors. Corner pads at bottom margin corners from jacketed thermoset
closed-cellfoam.
Swing-out models: same weatherstrip as swing-in models, bottom gaskets integral
with sills.
HINGES, STRIKES
FRAMES
Steel, zinc-plated, brass or chrome finish. Screws plated and finished to match
hardware. Min-imum hinge size 4 x 4 x .098 inches. Strikes are proprietary adjustable
type, permittingin-outadjustmentof doorinframe, up to3/16inch.
Milled from 5/4 kiln-dried white pine, profiled with 1/2-inch stop, minimum depth
4-9/16-inches. Other frame depths available to match wall constructions. Exterior
casing brickmould in WM180 pattern available. Optional maintenance-free clad frames
andbrickmouldsareprefinishedwhite.
Wide range of sill options: thermally-broken fixed, adjustable with oak threshold,
swing-in, swing-out, public-access, aluminumbrass or bronzeanodizedfinish.
SILL, SWING-IN, SWING
OUT, SIDELITE OPTIONS
Double-door and hinged patio door models: double door ion 6/8 height and 8/0 height
available with both leaves active and locking astragal available, hinged patio doors in
standard 6/8 height, replacement 6/6 height, and 8/0 height available, patio models
availableintwo-panelandthree-paneloptions(onedoor active, othersstationary).
Sidelite options: raised molding models, and raised panel models with glass moldings to
match doors, in 12-inch and 14-inch widths. Sidelite systems available with mullions
separating doors from sidelites, and continuous sills and frame head, or as separately
framedandcasedunits, joinedtogether.
TRANSOM OPTIONS
Transom frames, either rectangular or elliptical, match door frames and have matching
exterior brickmould. Clear insulated glass or with decorative leaded glass detailed with
solid brass or zinc caming. Optional removable muntins for divided-lite look in
rectangulartransoms.
Issued: Oct 2008
SPEC
Door System
Specifications
Premium Insulated Steel Door
⎠
System Specifications
DOOR PANELS
Faces: .021-inch (24 gauge) minimum thickness, tension-leveled cold rolled steel, zinc-
coated, minimum coating weight 0.11 ounce/sf, conversion-coated to permit paint bond.
Door edges: machinable kiln-dried pine, mechanically locked to door faces, four-sided
full thermal break provided. Stile edges molded from full 5/4 stock, lock area reinforced
with solid blocking in full area of passage and deadbolt locksets. May be prepared for
cylindrical or full-mortise locksets. Door bottom edge: moisture-proof and decay-proof
composite. Core: foamed-in-place polyurethane, CFC-free, density 2.0 pcf minimum,
K-factor of 0.15 for minimum thermal transmittance. All door surfaces factory painted
inmediumgloss white.
Inserts (lites): perimeter frames in raised-molding patterns, frame moldings molded or
extruded from proprietary thermoplastic compounds formulated for exterior exposure
and weatherability. Certified to withstand high service temperatures resulting from
exposure behind storm doors or dark finishes. Frames paintable, screw-fastened to
doors, screw holes concealed with grain-matched plugs in matching material and finish.
Glass minimum 1/8-inch tempered, two thicknesses with sealed airspace between,
airspace typically 1/4-inch. Options for leaded decorative glass triple-glazed in air space
betweentemperedglass faces, solidbrassor zinccaming. Etchedglass options.
Low-EOptions. Optionalremovablewood grilles.
OPTIONAL
FACTORY-GLAZED
GLASS OR GLASS
INSERTS
GASKETING,
WEATHERSTRIPPING
Swing-in models: magnetic option or jacketed thermoset closed-cell foam, press-fit in
kerfs at jamb stops in frames. Extruded thermoplastic elastomer, finned and chambered
design, press-fit into bottom edge of doors. Corner plugs at bottom margin corners from
jacketedthermosetclosed-cellfoam.
Swing-out models: same weatherstrip as swing-in models, bottom gaskets integral with
sills.
HINGES, STRIKES
FRAMES
Steel, zinc-plated, brass or chrome finish. Screws plated and finished to match
hardware. Min-imum hinge size 4 x 4 x .098 inches. Strikes are proprietary adjustable
type, permittingin-outadjustmentof doorinframe, up to3/16inch.
Milled from 5/4 kiln-dried pine, profiled with 1/2-inch stop, minimum depth 4-9/16-
inches. Other frame depths available to match wall constructions. Exterior casing
brickmould in WM180 pattern available. Optional maintenance-free clad frames and
brickmouldsareprefinishedwhite.
Wide range of sill options: thermally-broken fixed, adjustable with oak threshold,
swing-in, swing-out, public-access, aluminum, brassor bronzeanodizedfinish.
SILL, SWING-IN, SWING
OUT, SIDELITE OPTIONS
Double-door and hinge patio door models: double door in 6/8 height and 8/0 height
available with both leaves active and locking astragal available, hinge patio doors in
standard 6/8 height, replacement 6/6 height, and 8/0 height available, patio models
availableintwo-panelandthree-paneloptions(onedoor active, othersstationary).
Sidelite options: models available with stamped panels and glass lite options to match
doors, in 12-inch and 14-inch widths. Sidelite systems available with mullions
separating doors from sidelites, and continuous sills and frame head, or as separately
framedandcasedunits, joinedtogether.
TRANSOM OPTIONS
Transom frames, either rectangular or elliptical, match door frames and have matching
exterior brickmould. Clear insulated glass or with decorative leaded glass detailed with
solid brass or zinc caming. Optional removable muntins for divided-lite look in
rectangulartransoms.
Issued: Oct 2008
SPEC
Door System
Specifications
Construction Series Steel Door
⎠
System Specifications
DOOR PANELS
Faces: .018-inch (25 gauge) minimum thickness, tension-leveled cold rolled steel, zinc-
coated, conversion-coated to permit paint bond. Door edges: machineable kiln-dried
pine, mechanically locked to door faces, four-sided full thermal break provided. May be
prepared for cylindrical locksets. Door bottom edge: moisture-proof and decay-proof
composite. Core: foamed-in-place polyurethane, CFC-free, density 2.0 pcf minimum,
K-factorof0.15forminimumthermaltransmittance. Alldoor surfacesfactoryprimed.
Inserts (lites): perimeter frames in raised-molding patterns, frame moldings molded or
extruded from proprietary thermoplastic compounds formulated for exterior exposure
and weatherability. Certified to withstand high service temperatures resulting from
exposure behind storm doors or dark finishes. Frames paintable, screw-fastened to
doors, screw holes concealed with grain-matched plugs in matching material and finish.
Glass minimum 1/8-inch tempered, two thicknesses with sealed airspace between,
airspacetypically1/4-inch.
OPTIONAL GLASS
INSERT LITES
GASKETING,
WEATHERSTRIPPING
Swing-in models: magnetic option or jacketed thermoset closed-cell foam, press-fit in
kerfs at jamb stops in frames. Extruded thermoplastic elastomer, finned and chambered
design, press-fit into bottom edge of doors. Corner pads at bottom margin corners from
jacketedthermosetclosed-cellfoam.
Swing-out models: same weatherstrip as swing-in models, bottom gaskets integral with
sills.
HINGES, STRIKES
FRAMES
Steel, zinc-plated, brass or chrome finish. Screws plated and finished to match
hardware. Min-imum hinge size 4 x 4 x .098 inches. Strikes are proprietary adjustable
type, permittingin-outadjustmentof doorinframe, up to3/16inch.
Milled from 5/4 kiln-dried white pine, profiled with 1/2-inch stop, minimum depth
4-9/16-inches. Other frame depths available to match wall constructions. Exterior
casingbrickmouldinWM180 patternavailable.
Wide range of sill options: thermally-broken fixed, adjustable with oak threshold,
swing-in, swing-out, public-access, aluminumor bronzeanodizedfinish.
SILL, SWING-IN, SWING-
OUT, DOUBLE DOOR
OPTIONS
Double-door models: two leaf with both leaves active and locking astragal available.
Issued: Oct 2008
SPEC
Door System
Specifications
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