Northern Industrial Tools Air Compressor 45929 User Manual

Air Compressor  
Pump  
ITEM # 45929 & 45930  
M35982E  
Proven Performance  
OWNER’S MANUAL  
Quick Facts  
Pump Oil  
Maximum  
RPM  
Minimum  
Horsepower  
Check pump oil level before starting.  
Use Non-detergent pump oil (item # 35605).  
45929: 1570 RPM (700 RPM Minimum)  
45930: 1450 RPM (700 RPM Minimum)  
45929: 5.0 hp gas engine, 3.0 hp electric motor  
45930: 5.5 hp gas engine, 4.0 hp electric motor  
Displacement 45929: 11.3 CFM  
45930: 16.9 CFM  
CFM @ 90 psi 45929: 8.2  
45930: 13.2  
Rotation  
Drive Belt  
Air Flow  
Pump crankshaft MUST rotate in direction of arrow cast into flywheel.  
Flywheel requires “A” style belt  
Belt guard MUST allow maximum air flow past pump.  
Any Questions, Comments, or Problems?  
Call Customer Service at 1-800-270-0810  
Hours: Monday - Friday 7:00 AM to 5:00 PM  
Saturday 7:30 to 11:30 AM CST  
 
COMPRESSOR LUBRICATION  
CAUTION! Do not operate without lubricant or with inadequate lubricant.  
Use of compressor without lubricant or inadequate lubricant voids all warranties.  
Synthetic Lubricants  
Synthetic lubricants are recommended after 50 hour break-in. Compressor life is greatly increased with the  
use of synthetic lubricants. CAUTION! If you will be using synthetic lubricant, all downstream piping material  
and system components must be compatible.  
Suitable Viton, Teflon, Epoxy (Glass Filled), Oil Resistant Alkyd, Fluorosilicone, Flourocarbon,  
Polysulfide, 2-Component Urethane, Nylon, Delrin, Celcon, High Nitrile Rubber (Buna N. NBR more  
than 36 Acrylonite), Polyurethane, Polyethylene, Epichlorohydrin, Polyacrylate, Melamine,  
Polypropylene, Baked Phenolics, Epoxy, Modified Alkyds  
( indicates trademark of DuPont Corporation)  
Not Recommended  
Neoprene, Natural Rubber, SBR Rubber, Acrylic Paint, Lacquer, Varnish, Polystyrene, PVC, ABS,  
Polycarbonite, Cellulose Acetate, Latex, EPR, Acrylics, Phenoxy, Polysulfones, Styrene Acrylonitile  
(San), Butyl  
Alternate Lubricants.  
You may use petroleum-based lubricant that is premium quality, does not contain detergents, contains only  
anti-rust, anti-oxidation, and anti-foam agents as additives, has a flashpoint of 440°F (227°C) or higher, and  
has a auto-ignition point of 650°F (343°C) or higher.  
See the petroleum lubricant viscosity table below. The table is intended as a general guide only. Heavy duty  
operating conditions require heavier viscosities. Refer specific operating conditions to NorthStar Customer  
Service at 1-800-270-0810 Monday - Friday 7:00 AM-5:30 PM, Saturday 7:30 AM-11:30 AM Central Standard  
Time.  
Temperature around  
Viscosity Grade  
Compressor  
ISO  
SAE  
100  
30  
Below 40°F (4°C)  
40°F to 80°F  
(4°C to 27°C)  
80°F to 100°F  
(27°C to 37°C)  
100  
150  
30  
40  
Pump Capacities.  
Refer to the following table for crankcase capacity  
Item number Crankcase Capacity  
45929  
45930  
24 oz.  
36 oz.  
 
779100 & 779101 Pump Assembly  
00896  
Ref  
Description  
Model Part # Qty  
Ref  
Description  
Model  
Part #  
Qty  
1
Head  
45929  
45930  
ALL  
AB2860400  
AB3860400  
AB9101594  
1
1
6
21  
Oil Pan Gasket  
45929  
45930  
45929  
45930  
ALL  
ALL  
ALL  
ALL  
AB2650101  
AB3650100  
AB2860200  
AB3660200  
AB2060590  
AB9163010  
AB9110014  
AB9004008  
AB2600100  
AB2000181  
AB9101094  
1
1
1
1
1
1
1
1
1
1
8
2
Head Bolt  
22  
Crankshaft  
(M8 x 45mm SHCS)  
Aftercooler Gasket  
Aftercooler, 118mm  
Aftercooler Bolt  
(M6 x 20mm SHCS)  
Head Gasket  
Valve Plate Assembly  
Cylinder Gasket  
Reducer  
3
4
5
ALL  
ALL  
ALL  
AB3670200  
AB2870100  
AB9101254  
1
1
2
23  
24  
25  
26  
27  
Cover D.E.  
Oil Seal  
Screw, Reverse Thread  
Flywheel Washer  
Flywheel, 280 mm  
Flywheel, 330 mm  
Bearing Housing Bolt  
(M6 x 15mm SHCS)  
Connecting Rod  
6
7
8
9
10  
ALL  
ALL  
ALL  
ALL  
45929  
45930  
ALL  
ALL  
ALL  
ALL  
ALL  
45929  
45930  
ALL  
AB2850400  
AB2840050  
AB2850300  
AB9050283  
AB2830000  
AB3630000  
AB3650201  
AB2060690  
AB2050500  
AB9170030  
AB9022001  
AB2860100  
AB3660100  
AB9107254  
1
1
1
1
1
1
1
1
2
2
1
1
1
6
45929  
45930  
ALL  
28  
29  
Cylinder  
45929  
45930  
ALL  
ALL  
45929  
45930  
ALL  
ALL  
ALL  
ALL  
ALL  
ALL  
AB2810100  
AB3610100  
AB9140040  
AB3021200  
AB1421100  
AB1021100  
AB9020071  
AB9020041  
AB9020011  
AB9024003  
AB2281000  
AB9114279  
2
2
4
2
2
2
1
1
1
1
1
2
11  
12  
13  
14  
15  
16  
Crankcase Gasket  
Cover N.D.E.  
Bearing Cover Gasket  
Bearing  
Oil Sight Glass  
Crankcase  
30  
31  
32  
Circlip  
Pin  
Piston  
33  
34  
35  
36  
37  
38  
Piston Ring, ROF  
Piston Ring, ROS  
Piston Ring, AC  
Breather Cap  
17  
Cylinder Bolt  
(M6 x 20 mm SHCS)  
Oil Drain Plug  
Crankcase Bottom Bolt  
(M5 x 15mm HHCS)  
Oil Pan  
Filter Assembly  
18  
19  
ALL  
ALL  
AB9101154  
AB9119273  
1
8
Filter Assembly Bolt  
(M6 x 30mm SHCS)  
Complete Gasket Kit  
45929  
45930  
AB2850055  
AB3650055  
1
1
20  
45929  
45930  
AB2660160  
AB3660160  
1
1
 
EXPLODED VIEW  
We have included this exploded view of one of our air compressors to aid you in re-  
building your air compressor. You can order any of the parts seen below by calling our  
customer service at 1-800-270-0810.  
00890  
Item  
1
Description  
Belt Guard  
Belt Guard  
Decal  
GX Honda Decal  
Decal  
Rotating Equip. Decal  
Stand-off  
Guard Bracket  
Guard Bracket  
Belt, A53  
Pump, B2800B  
Pump, B3800B  
Left Handle  
Right Handle  
Rubber Grip  
Drain Valve  
Bumper  
8 Gallon Tank  
8 Gallon Tank  
3/8” NPT Male Elbow  
3/8” Ball Valve  
Decal  
Model Part # Qty  
Item  
21  
Description  
Model Part # Qty  
45920  
45921  
ALL  
34764  
35048  
34782  
35374  
34784  
35189  
35607  
35610  
35611  
34731  
779100  
779101  
34767  
34768  
30747  
34700  
2215  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
4
1
1
1
1
1
1
1
2
Tire  
Tire  
45920  
45921  
45921  
45921  
ALL  
34722  
22785  
82126  
82125  
35120  
45941  
35025  
34723  
34724  
34721  
34730  
34937  
35618  
60590  
35126  
35623  
6022  
1
2
2
2
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
4
5
6
7
22  
23  
24  
25  
26  
27  
28  
29  
5/8” Jam Nut  
5/8” Nut  
Safety Valve, 150 psi  
Skid Mount Leg  
Unloader, 100-130 psi  
5/8” Compression Sleeve  
5/8” Compression Nut  
5/8” Copper Tube  
5/8” Copper Tube  
1/2” Elbow  
Engine, Honda GC160  
Engine, Honda GX160  
Idle Solenoid Cable  
ALL  
ALL  
ALL  
ALL  
Optional  
ALL  
ALL  
45920  
45921  
ALL  
ALL  
8
9
45920  
45921  
ALL  
45920  
45921  
45921  
45921  
ALL  
30  
31  
10  
11  
12  
13  
14  
15  
45920  
45921  
45920  
45921  
ALL  
32  
ALL  
ALL  
33  
34  
CO Warning Decal  
Nameplate  
45920  
45921  
ALL  
ALL  
ALL  
ALL  
45920  
45921  
35614  
35615  
22891  
34696  
34777  
34699  
34719  
82123  
45920  
45921  
ALL  
ALL  
ALL  
35177  
35179  
34783  
35064  
33562  
35621  
35625  
16  
17  
18  
19  
20  
35  
36  
37  
38  
Operation Instr. Decal  
Warning Hot Decal  
H Bushing  
Sheave, AK49K  
Sheave, AK54H  
Air Gauge, Liquid Filled  
5/8” Axle  
5/8” x 3.5” Bolt  
45920  
45921  
5
 

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